How Long Does a Conveyor Installation Take?
When planning a new conveyor system, one of the most common questions is how long the installation will take. Every business wants to minimise downtime and keep operations running smoothly, so understanding the factors that affect installation time is essential.
At MVR Mechanical, we install conveyor and sortation systems across the UK for clients in manufacturing, logistics and e-commerce. Our goal is always to complete each project efficiently, safely and to specification. While every installation is unique, there are clear factors that influence the overall timeline.
Factors that affect installation time
No two conveyor projects are exactly the same. The time required to install a system depends on a variety of factors, including:
System size and complexity: A simple belt conveyor for a small warehouse can be installed in a few days, whereas large, automated sortation systems with multiple levels can take several weeks.
Site conditions: Access to the site, ceiling height, floor quality and working space can all affect installation speed.
Electrical and control requirements: Adding automation, sensors and control systems naturally extends the setup time.
Integration with existing systems: Connecting new conveyors to existing lines or warehouse management software requires extra planning and testing.
Health and safety considerations: Working within active warehouse environments means additional precautions and coordination with on-site teams.
By assessing all of these factors early, we can create a realistic and accurate project schedule.
Typical conveyor installation durations
Although every project is different, most conveyor installations in the UK fall into the following general timeframes:
Small conveyor systems: 2–5 days
Medium-sized projects: 1–2 weeks
Large or automated systems: 3–4 weeks or more
These estimates include mechanical installation, electrical setup and full system testing. For highly automated or multi-level installations, additional time may be required for commissioning and software integration.
Planning for minimal disruption
At MVR Mechanical, we understand that time is critical in any warehouse operation. Our installation teams plan every project around your production schedule to minimise disruption.
We often carry out installations during quieter periods, weekends or in carefully managed phases to keep your business running while the new system is fitted. Our engineers also work closely with site managers to coordinate safety procedures, deliveries and access, ensuring a smooth and efficient process from start to finish.
Every project begins with a detailed site survey and installation plan. This allows us to identify potential challenges early and ensure we have the right equipment, manpower and schedule in place.
Why a professional installer matters
Choosing a professional conveyor installer makes a significant difference to both project duration and long-term performance. Experienced engineers work faster and more accurately, ensuring the system is correctly aligned, tested and compliant with UK safety standards.
Attempting to install a conveyor system without professional expertise can lead to delays, operational problems and costly rework later on. At MVR Mechanical, our skilled installation teams bring years of experience across a wide range of conveyor types, from simple roller conveyors to fully automated sortation systems.
Start your project
The time needed for a conveyor installation varies, but with the right planning and professional support, it can be completed quickly, safely and with minimal disruption.
Whether your project takes a few days or several weeks, MVR Mechanical provides the experience and organisation needed to keep it on schedule.
Contact MVR Mechanical today to discuss your next conveyor installation anywhere in the UK and receive a clear, tailored project timeline.